The useful life of connector electronics can often determine the life of an electronic connection system in the industry, from manufacturing to automation. When troubleshooting after a machine or connection system failure, the failure may be related to a failure of the connector electronics of the critical system. What problems should we pay attention to in order to prevent this from happening?
Heat is the number one enemy of electronic components and one of the main reasons for the failure of early manufacturing products. Thermal damage is caused by improper cooling, which greatly reduces the reliability of the components. Every electronic component should be manufactured with the ideal operating temperature in mind, and if you exceed the operating temperature limit, you should be aware of this.
When an electronically connected device uses an open loop cooling system, ambient air is blown through the electronic components to remove the operating heat of the connector. For example: add a blower, fan or electric impeller. They can be mounted at or around hot spots to prevent thermal damage to the connector electronics. But the open loop system can only achieve so much, if the surrounding air is very hot, it can only reduce a certain amount of heat.
A closed loop cooling system reduces temperature while keeping ambient air unaffected by the system. Air or water and air heat exchangers are examples of closed loop systems,whice is an ideal solution when the ambient temperature is too high for the open loop system, or if the air is highly contaminated and the filtration system is not sufficient for disinfection.
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